Posted on June 13, 2018 by Julie Hillis - Blog
A Popular Choice In 2018: Automotive Injection Molding
Plastic injection molding is becoming a very popular technique for manufacturing. It is a highly multifaceted process and the end products are high quality. The automobile industry greatly benefits from plastic injection molding because several parts and components are created from the automotive injection molding. The customers can even design the parts to their liking and have it inserted in their automobile. Plastic injection molding is the best option for manufacturing parts in the automobile industry because it can consistently produce safe products that can be customized while being high quality.
Types of Materials That Are Used to Create Automotive Injection Molding
Once plastics were introduced to the automotive industry, mass production was made simpler and much more cost efficient. Plastics are extremely common and used quite frequently in automotive industries because they are lightweight, easily created, and highly durable. Here are a few types of plastics used to make injection moldings:
- Polypropylene(PP): It is used in automotive bumpers, chemical tanks, gas cans and carpet fibers.
- Polyurethane(PUR): PUR has exceptional properties such as toughness, flexibility, and resistance to abrasion and temperature. Mostly found in elastomeric wheels and tires, automotive suspension bushings, cushions, and hard plastic parts.
- PolyVinyl-Chloride(PVC): This material is super flexible and flame retardant and is used in automobile instruments panels, sheathing of electrical cables, pipes, and doors.
- Acrylic(PMMA): A transparent thermoplastic which is used as a lightweight or shatter-resistant alternative to glass in windows, displays, and screens.
Types of Products Which Can Be Created From Automotive Injection Molding
- General Instrumentation: battery voltage, vehicle linear speed, displays of fluid levels, fluid temperatures, distance traveled, and feedbacks of various controls
- Radio Controls: volume buttons, skipping or pausing a track button, and tuning in a radio station button
- Plastic Interior Surfaces: these are the surfaces of the dashboards and sides
- Faceplates and Lenses: the covering of the radio system, touchscreen covering, and turn signal lights covering
- Splash Guards: minimize the spray of water, mud, snow or rocks, which protects your vehicle’s paint
Customizing Automotive Injection Molds
If you are looking to customize and design a mold or need assistance with choosing the right types of materials, then check out Quality Mold Shop. We have been designing, building, and repairing plastic injection molds, since 1976. Our production lines are extremely advanced and very effective. The mold is prepared for production right after the principal testing, which shaves off many weeks. We provide the finest quality of molds while keeping the costs fairly low.
Why You Should Choose Quality Mold Shop
Quality Mold Shop’s goal is to further improve automotive plastic injection molding while building long associations with their clients. The shop is a family-owned business with over 40 years of experience. Our business is built on unmatched customer service and a willingness to take on even the most complex jobs. To learn more about what Quality Mold Shop can do for you, contact us today at 931-668-3876 or come visit us at 4247 Smithville Highway, McMinnville, TN 37110.
Posted on May 14, 2018 by Julie Hillis - Blog
Are You Ready to Produce Consumer Goods in 2018
What are consumer goods? Consumer goods are products that are purchased for direct consumption to fulfill a human need or want. Consumer goods are the end results of production and manufacturing and are what a consumer will see on the store shelf. Another name for consumer goods, which is more common, is final goods. There are various types of consumer goods and multiple different ways to create them. Quality Mold Shop, founded in 1976 by Douglas Boles, is a business that is family owned, and they are striving to provide the best quality of plastic injection molds. The molds are later used to produce top-quality consumer goods.
Main Types of Consumer Goods
There are various types of consumer goods: durable goods, nondurable goods, and services. Durable goods are the ones that have a long lifespan and are used over time. The typical lifespan is about 3 years or more. Some examples would be clothes, toys, and jewelry. Nondurable goods are goods that are consumed in less than 3 years and have a short lifespan such examples would be food items and drinks. The service goods are things such as getting a haircut or repairs.
Mold Building For Consumer Goods
There are many different ways to produce consumer goods. One of the ways to produce the good is using injection molds. Quality Mold Shop is able to design and produce the injection molds in mass quantities that are strong enough to withstand the assembly line. To create the injection molds, they use top-notch manufacturing equipment, computers, and software along with the best-experienced personnel. Their manufacturing facilities are located in McMinnville, TN. The mold making process starts off like this:
- The design of the product is sent over to the injection mold design department. There, the designers do a complete cost analysis.
- If the project was approved, then the designers assign certain personnel to review the product information such as the product’s structure, mold structure, cooling system, runner, slag, and venting.
- Whenever the review is complete, injection mold designers start using 3D drawings and 3D parts to sketch out the layout. After it has been approved, injection mold makers evaluate and order all the materials used to create the mold.
- Technicians do locksmith work to it. After the heating process, the mold maker must detect its sturdiness.
- Before putting together the mold, the mold maker needs to complete an inspection. The inspection is to make sure everything is in good condition, cleaned, and goes through an anti-rust treatment.
- In the last step, the plastic molds are tested out. Once they go through that process, they are stored and used whenever needed.
Advantages of Injection Molding
There are many advantages to having plastic injection molding.
- Saving Manufacturing Cost: The injection molding is an automated process. Majority of the assembling is done with the aid of technology such as machines and robotics. This cuts down on hiring people to work; therefore, cutting down on labor costs.
- High Efficiency: The injection molds are customized and created specifically for a certain product, so the number of mistakes is cut down. The actual molding process and drying process are super quick, so this allows for high production rate.
- Smooth and Sleek Appearance: Unlike other materials, plastic injection mold products come out smooth and shiny. They do not require finishing, and because of this, it saves you time and extra work.