Month: December 2016

Plastic Injection Molding for Automobiles

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Plastic injection mold makers have developed technologies for producing quality parts over the years. With so many thing that are made from plastic nowadays, it’s hard to believe there was a time it didn’t exits. Plastic injection molding is used a wide variety of things. Everything from children’s toys to medical equipment and household items are made using plastic injection molding techniques. What many people don’t realize is just how much plastic injection molding has developed.

Plastic Injection Molding in the Automotive Industry

In the automotive industry, plastic injection molds are used to make a surprising amount of vehicle parts. The interior of most cars are filled with plastic. The dashboard, inside door panels, ashtrays, buttons and even the carpets and bumpers are all made through plastic injection molding processes. But even when you take a look under the engine cap, you’ll see a good deal of plastic molded parts.

In recent years the use of plastic has become especially popular in the automobile industry. And this shift from using metal components to plastic is about more than just saving on production costs.

Car manufacturers constantly strive to design vehicles that are lightweight. These lightweight vehicles have been proven to be environmentally friendlier because of their lower fuel consumption. It’s been estimated that every 10% reduction in vehicle weight can lead to a 5-7% increase in fuel efficiency.

In order to make vehicles more efficient, the automotive industry is trying to revolutionize the way plastics are used in cars, aiming to make as many car parts as possible from durable, lightweight plastics. Even though an average modern car consists 50% of plastic, the plastic molded parts only account for roughly 10% of its weight, which shows how for the automotive industry has already come in using plastic improve car performance.

But the use of plastics in cars also has other benefits. By using durable plastics, car manufacturers can also avoid common problems associated with using metal, like metal fatigue and rust. The fact that plastic is lightweight, highly affordable and sometimes even more durable than metal makes it the perfect choice auto manufacturers.

The use of plastics has helped car manufacturers design and produce cars that are safer, cheaper and more eco-friendly. The best part is that these newer, more fuel efficient cars are both cheaper to buy and drive when compared to their older counterparts. Back in the day when cars still largely consisted of metal, it wasn’t as common for an average middle class family to have their own transportation.

Automotive Mold Design and Manufacturing

When it comes to molding car parts, molders need the best possible plastic injection molds to assure every part will perform well. Good molders already know how to mix polymers for maximum durability while producing parts, but there’s an essential step to producing quality parts that can’t be overlooked.

If you’re a molder, producing automobile parts your clients will be satisfied with begins with the molds you use. A good mold is one of the key things you need to run a successful plastic injection molding company. Your mold making company should be your trusted business partner who will guide you through the design, manufacturing and maintenance process every step of the way.

Keeping your molds properly maintained is necessary if you want to consistently mold durable parts for automobiles. Without proper plastic injection mold maintenance, your parts will eventually develop faulty spots and become structurally weak.

American Plastic Injection Molds for the Automotive Industry

Injection molds are expensive pieces of equipment. The mold making process requires precision engineering and manufacturing standards to create molds with tight tolerance that will serve your business for years to come. A good mold shouldn’t be a finicky piece of equipment that sporadically breaks down. After all, you can’t afford to regularly have an unscheduled halt in production of parts simply because your mold won’t function as it should.

Many plastic injection molders make the mistake of working with foreign companies that can produce molds for much cheaper. But when it comes to buying plastic injection molds, you really do get what you pay for.

If you buy a mold at a fraction of the price you’d pay in America, it’s not just because you’re buying from a country with a weaker currency. A large part of the the discount you think you’re getting is because workers producing the molds aren’t equally skilled. Companies that cater to a cheaper market aren’t set on giving you the best worth for your money in the long-term. They’re simply looking to reduce your immediate expenses, even if it ends up costing you more in maintenance and repairs in the long-run.

While the initial cost of buying a local, American-made mold might seem like a large amount to pay upfront, it’s an investment that can make or break your company. Buying a good mold from a company that will help you keep it properly maintained according to a maintenance schedule you can plan in advance (as opposed to a mold that breaks down when you need it most) will help you run your company in a way that’s within your control. A reliable mold can help you stay on top of part production and streamline your processes for maximum results.

How Products are Made: Toy Model Kit

It’s the time of year to start thinking about what kind of toys are you going to get for the young loved ones in your life. Toy models come in many varieties and are made with injection molding!

Model kits are made in approximately five skill levels. Snap-together models provide all the pieces with tiny tabs that fit in specially shaped holes. The plastic pieces are made in the same colors as the original; and virtually no tools, adhesives, paint, or other equipment are needed to build them. The plastic parts simply snap together in a sequence depicted on an instruction sheet; these models are an excellent introduction to the kinds of pieces in a model kit and prepare a novice builder for the next step.
Click here to learn how these toys came to be and the process it takes to make them.