Although metal-to-plastic transformation was presented in the 1950s, with the invention of engineering-grade resins, numerous producers today are new to the benefits of this adaptable method.
As diverse advanced, cost-effective plastics are being produced in today’s moving scene, numerous ventures are accepting the advantages of supplanting metal parts with injection molded plastic. Truth be told, most organizations can anticipate that metal-to-plastic change to bring about cost savings of 25-50%.
With high quality, predictable dependability, and the capacity to be made to an indistinguishable tight resilience from metal, plastic parts can offer various advantages to organizations over a wide range of businesses.
The Advantages of Plastic over Metal
The same number of businesses turn out to be progressively mindful of the advantages of metal-to-plastic change, high-volume injection molding is rapidly turning into the method of choice for part manufacture.
Plastic parts offer a few all inclusive advantages over metal, including:
- Can have higher rigidity versus many sorts of metal
- Reduced part weight
- Reduced fabricating costs
- Superior design adaptability
- Reduced waste
- Faster fabricating times
- Easy adherence to different administrative compliances
- Lower bundling and transporting costs
- Up to six times longer life
- Increased corrosion resistance
- Repeatable, unsurprising assembling
Other than diminishing weight and enhancing general part quality and erosion resistance, plastic-to-metal change likewise takes into consideration the combination of various metal parts into a solitary plastic part. Also, besides offering meet strength and taking into consideration an indistinguishable tight resilience from metal, plastic parts require less auxiliary operations, in this way saving money on time and expenses.
With specific plan strategies, plastic parts can really be made to have higher-quality physical and synthetic properties than metal.
Using Plastic Parts to Cut Costs
As mentioned, plastic-to-metal conversion can result in savings of 25-50%. This is due to several factors: the ability to replace multiple metal parts with one plastic part and the subsequent elimination of fastener and assembly needs, as well as the ability to add colors to plastic melts and the resultant elimination of painting or laser marking processes.
Besides saving on costs, however, using plastic can significantly improve the quality of parts. Plastic can optimize part quality in several ways, including through:
- Ability to reuse plastic materials
- Extended product life
- More diverse design options
- Elimination of time-consuming, costly secondary processes
- Greater product structural strength
- Lighter weight and improved ease of use